July 30, 2022

Carton machinery to establish equipment maintenance standards

Written By: Eric

Equipment maintenance and maintenance is undoubtedly a must-do good job in equipment management. Now the daily maintenance of many carton enterprises is not carried out in strict accordance with the relevant provisions of equipment maintenance or equipment maintenance instructions. Although there is time for daily maintenance and maintenance every day, the real work is rarely done. In addition, the responsibility of equipment maintenance in some carton enterprises is not clear, and the relevant person has not been implemented to formulate corresponding reward and punishment measures.

We often see the situation that if a carton enterprise runs two shifts every day, many employees on duty know that the machine and equipment have problems, or insist on production, firmly leave the equipment problems to the next production operator, but in fact, this behavior is very harmful to the equipment. Because the operator lacks the initiative to maintain the equipment, they always wait until the machine breaks down for repair, which not only increases the cost but also delays production. On the other hand, the reason comes from the weak concept of equipment maintenance of the enterprise management, just use, as long as the output, the equipment maintenance is always passive management, and even sometimes based on an urgent task, do not carry out the necessary daily maintenance.

Is the maintenance and maintenance of equipment so important for carton enterprises? The answer is yes. As the saying goes, a small hole cannot be mended, a big hole cannot be mended. Often in the past, will greatly affect enterprise production. Equipment maintenance and maintenance work done well, can reduce equipment failure, improve the utilization of equipment, and create higher economic benefits; On the contrary, a high failure rate will lead to an increase in maintenance cost and use cost, shorten the service life of equipment, reduce the investment value, but also increase the downtime rate, affect production.

Establish equipment maintenance standards

In the system of equipment maintenance, for equipment maintenance, should ask every working procedure or the machine has a record form, record the equipment operation and maintenance situation at any time, such as “equipment operation and maintenance record”, “inspection and maintenance record”, “failure record”, “inspection record”, “equipment records for recognition”, etc., These records not only provide the operator with the daily maintenance items that must be carried out but also leave the records of daily maintenance, failure, and maintenance.

The preparation and distribution of the equipment maintenance program file is just the beginning of the equipment maintenance work, and the real implementation also needs certain measures to control. Such as the development of a strict and effective reward and punishment system, the equipment maintenance costs linked to the income of the staff, promoting the staff to take the initiative to do a good job of equipment maintenance work; At the same time, supervisors at all levels shall carry out necessary supervision and inspection. Finally, encourage employees to develop good working habits in production.

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